AF-600 FP - Fan and Pump Drives

Manufacturer: ABB | GE
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AF-600 FP - Fan and Pump Drives

Manufacturer: ABB | GE
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The AF-600 FP Fan and Pump Drive is a powerful, flexible and easy to use AC variable torque drive. 

The drive is available in its standard configuration that includes LCD keypad display that can be remote mounted, DC link reactors, built-in Modbus RTU, Metasys N2, Apogee FLN P1 and RFI Class A2 filter. Available in IP55/IP66 enclosure.
Features
  • RFI class A2 filter and DC link reactor as standard configuration.
  • Built-in communication networks for ModBus RTU, Metasys N2 and Apogee FLN P1
  • Field installed network options: BACnet, LonWorks, Profibus DP, Profinet, Modbus TCP/IP, Ethernet/IP and DeviceNet
  • 110% current overload for 1 minute (Light Duty)
  • Hot pluggable, illuminated LCD display, unit indications, rotation direction indication, trended charts display speed, torque, current, full alarm messages & descriptions
  • 4 auto-tuning PID controllers
  • Integrated logic control, PLC
  • “Pick up” start (catch a spinning motor)
  • Easy to use PC software
  • Energy monitoring feature
  • Flow compensation
  • Pump cascade controller
  • Sleep mode
  • Fan belt monitoring
  • Stairwell pressurization
  • Fire override mode
  • High standard protection Class 3C2, optional class 3C3

Specifications

Manufacturer

Environmental Conditions

    Enclosures

    • IP20 Chassis
    • IP54
    • IP55
    • IP21
    • IP00 Chassis

    Installation Location

    • For use at altitudes of 1000 m or Less without derating.

    Storage Temperature

    • -25° to 65° C

    Ambient Temperature

    • 10° to +50° C for above 45° C, there will be derating

    Ambient Humidity

    • 5 to 95 % Relative Humidity, Non-Condensing

    Vibration

    • 1.0 G

    Cooling Method

    • Fan Cooled all ratings. Fan Control auto, 50 % level, 75 % level, 100 % level Adjustable

    Standards

      Approvals & Certifications

      • Suitable for use on a Circuit capable of delivering not more than 100,000 RMS symmetrical amperes for 230 V and 400 V.
      • C-Tick
      • cUL
      • UL
      • CE

      Input Power Supply

        Rated Input AC Voltage

        • 525-690 Vac, 3-Phase, 50/60 Hz, ± 10 % V
        • 380-480 Vac, 3-Phase, 50/60 Hz, ± 10 % V
        • 200-240 Vac, 3-Phase, 50/60 Hz, ± 10 % V

        Maximum Voltage Imbalance

        • 3 % of rated Supply Voltage

        True Power Factor

        • > 0.9 Nominal at Rated Load

        Displacement Power Factor

        • > 0.98

        Switching on Input Power Supply

        • Maximum twice/minute up to 7.5 kW
        • Maximum once/minute above 7.5 kW

        Environment According to EN60664-1

        • Overvoltage Category III/Pollution Degree 2

        DC Link Reactors

        • Built-In DC Link Reactors on all ratings

        RFI Filters

        • Built-In RFI Filters to reduce noise generated by the drive

        Output

          Rated Output Voltage

          • 0 to 100 % of Supply Voltage

          Output Frequency

          • 0 to 590 Hz

          Switching on Output

          • Unlimited

          Acceleration / Deceleration Time

          • 1-3600 seconds

          Control Method

          • Sinusoidal PWM Control (V/Hz, Avd. vector Control)

          Control

            Starting Torque

            • 110 % Starting torque for 1 minute (Variable torque)

            Carrier Frequency (Motor Noise, KHz)

            • 16
            • 14
            • 12
            • 10
            • 8
            • 7
            • 6
            • 5
            • 4
            • 3.5
            • 3
            • 2
            • 1.5
            • 1
            • 2.5

            Torque Boost

            • 0 to 300 % setting to compensate voltage in relation to the load at low speed

            Acceleration / Deceleration Time

            • 0.01-3600 seconds (4 acceleration and deceleration times are selectable via digital inputs. Acceleration and deceleration patterns can be selected from linear or S-Curve)

            Data Protection

            • Password Protection for quick menu or main menu, 0-9999

            Pattern Operation

            • Settings via built-in logic Controller sequencer

            Jump Frequency Control

            • 4 jump (or skip) frequencies via Parameter set to avoid mechanical vibration

            Slip Compensation

            • Maintains motor at constant speed with load fluctuations

            Torque Limit Control

            • Output torque can be controlled within a Range of 0.0 to 110 % (0.1 and steps)

            Preset Speeds

            • 8 Programmable preset speeds selectable by 3 digital inputs

            Built-In Communications

            • Apogee FLN P1
            • Metasys N2
            • Modbus RTU
            • Drive RS-485

            Trim Reference Setting

            • Available for speed reference offset via potentiometer, Voltage Input, or Current Input

            DC Injection Braking

            • Braking level: 0-100 % of rated Current
            • Braking Time: 0.0-60.0 seconds
            • Starting frequency: 0.0-590 Hz

            Auto-Restart After Power Failure

            • Restarts the drive without stopping after instantaneous Power failure

            Jogging Operation

            • Operation via on Key or Digital Input (Forward or Reverse)

            Energy Savings

            • Controls output voltage to minimize motor loss during constant speed operation

            Start Mode Function

            • This functionality smoothly catches a Spinning motor

            Fire Override Mode

            • Overrides drive’s Protective features and keeps motor running

            Pump Cascade Controller

            • Distributes running hours evenly over up to 4 pumps

            Sleep Mode

            • Drive detects Low or no fl ow conditions and Adjusts output

            Dry Pump Detection

            • Detects pump Operation and can set off Alarm, shuts off, or other Programmed actions

            Belt Monitoring

            • Drive can detect Relationship between Current and speed to recognize a broken belt

            Real Time Clock

            • With Programmable timed actions

            Logic Controller (LC) Sequencer

              Logic Controller Events

              • Up to 38 Programmable events

              Comparators

              • Array of 6 comparators

              Timers

              • Array of 8 timers, Adjustable from 0.0 to 3600 sec

              Logic Rules

              • Array of 6 boolean logic rules

              Logic Controller States

              • Array of 20 logic Controller action States

              Process Controller (PID)

                Controller

                • 4 Auto Tune PID Controllers Built-in

                Feedback Select

                • Up to 2 references. Selectable - no function, motor feedback, separate encoder, encoder option module, or resolver option module

                Anti Windup

                • Enabled
                • Disabled

                Start Speed

                • 0.0-200 Hz

                Proportional Gain

                • 0.00-10.00

                Integral Time

                • 0.1 - 10000.0 millisecond

                Differential Time

                • 0.0 - 10 s

                Differential Gain

                • 1.0-50.00

                Feed Forward Factor

                • 0 to 500 %

                On Reference Bandwidth

                • 0 to 200 %

                Operation

                  Operation Method

                  • Communications: RS-485 Modbus RTU, Metasys N2, and Apogee FLN P1 USB Port for Programming drive with optional PC Software
                  • Keypad Operation: Hand, off, auto Digital Input: Programmable for Start/stop, forward/reverse, jog timer Operation: Stop after predetermined time frame

                  Frequency Reference Signal

                  • 0/4-20 mA Analog Input
                  • 0-10 Vdc Analog Input
                  • Speed Potentiometer: 0 to +10 Vdc, 10 to 0 Vdc
                  • Left or right arrow Buttons on keypad in manual mode

                  References

                  • Up to 3 Input references can be selected from analogue Input #1 or #2, frequency Input #1 or #2, network, or potentiometer

                  Output Signals

                  • 2x Digital Outputs 24 Vdc (Digital outputs are used in place of 2 of the digital inputs)
                  • 2x form C Relays rated to 2A at 230 Vac
                  • 1x analog output 0/4-20 mA

                  Protective Functions

                  • Line Phase Loss
                  • Serial Comms Bus Fault
                  • Hardware Mismatch
                  • Speed Limit
                  • Auto Tuning Fault
                  • Soft Charge Fault
                  • No Motor
                  • Keypad Error
                  • DC Overvoltage
                  • DC Undervoltage
                  • Drive Overload
                  • Motor Overtemperature
                  • Motor Thermistor Overtemperature
                  • Torque Limit
                  • Overcurrent
                  • Ground Fault
                  • Short Circuit
                  • Control Word Timeout
                  • Brake Resistor Short-CCircuited
                  • Brake Chopper Short-Circuited
                  • Brake Check
                  • DC Link Voltage High
                  • Internal Fan Fault
                  • External Fan Fault
                  • Power Board Overtemperature
                  • Missing U Phase
                  • Missing V Phase
                  • Missing W Phase
                  • Internal Fault
                  • Control Votlage Fault
                  • Auto Tune Check - Wrong Motor Parameters
                  • Auto Tune Low Onom - Motor Current is too Low
                  • Current Limit
                  • Mechanical Brake Low
                  • Drive Initialized to Default Value
                  • DC Link Voltage Low

                  Keypad

                    Keypad Features

                    • LCD display with 6 alpha-numeric lines
                    • Multi-language support
                    • Hot pluggable, remote Mount option, and copycat Feature, IP65 rating when remote Mounted on Enclosure
                    • LED’s - Green - drive is on, Yellow - indicates a warning, Red - indicates an Alarm, amber - indicates active menu keys and H-O-A keys

                    Password

                    • 2 level password Protection

                    Alternate Motor Parameters

                    • Up to 4 separate complete Parameter set-Ups are available

                    Graphical Trending

                    • Trend Speed
                    • Power
                    • Frequency

                    RS-485 Modbus RTU Serial Communications

                      Physical Level

                      • EIA/RS-485

                      Transmission Distance

                      • 500 m

                      Node Address

                      • 32

                      Transmission Speed

                      • 2400
                      • 4800
                      • 9600
                      • 19200
                      • 38400
                      • 115200

                      Transmission Mode

                      • Half Duplex

                      Transmission Protocol

                      • Modbus RTU

                      Character Code

                      • Binary

                      Character Length

                      • 8-bits

                      Error Check

                      • CRC

                      Mounting Clearance

                      • All AF-600 FP drives can be Mounted
                      • side-by-side without Spacing. for all drives rated 90 kW or below Allow 100 mm free Space above and below
                      • For all drives rated 110 kW and above Allow 225 mm free Space above and below

                      • HVAC
                      • Cooling Towers
                      • VAV
                      • Supply & Return
                      • Exhaust
                      • Fume Hood
                      • Make-up Air
                      • Induced & Forced Draft
                      • Furnace Temperature Control
                      • Chilled Water
                      • Pressure Boosting
                      • Cooling Tower
                      • Wastewater
                      • Chiller
                      • Irrigation
                      • Hydro-storage

                      Documentation

                      Catalogue

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