AF-650 GP - General-Purpose Drives

Manufacturer: ABB | GE
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AF-650 GP - General-Purpose Drives

Manufacturer: ABB | GE
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The AF-650 GP General Purpose Drive is a powerful, flexible and easy to use drive with many standard features. 

It is ideally suited for both heavy duty and light duty applications. 

The drive is available in its standard configuration that includes IP20 or IP00 chassis, LCD keypad display that can be remote mounted, DC link reactors, built-in Modbus RTU and RFI class A2 filter. Available in IP 55 and IP 66 enclosures.
Features
  • Self-protecting features
  • Other available configurations: RFI class A1/B1 filter, braking chopper and conformal coating.
  • Configurations are available in IP55 and IP66
  • RFI class A2 filter and DC link reactor as standard configuration
  • Duality of power, Heavy or Light Duty
  • 150% current overload for 1 minute (Heavy Duty)
  • 110% current overload for 1 minute (Light Duty)
  • Hot pluggable, illuminated LCD display, unit indications, rotation direction indication, trended charts display speed, torque, current, full alarm messages & descriptions
  • Speed and process PID controls
  • Integrated logic control, PLC
  • “Pick up” start (catch a spinning motor)
  • Precise stop function
  • Safe Stop/Safe Torque function built-in (SIL 2)
  • Advanced brake control
  • 24V encoder feedback built-in
  • Easy to use PC software
  • Built-in communication networks for ModBus RTU
  • Optional protocols: Profibus DP, Profinet, ModBus TPC/IP, Ethernet/IP and DeviceNet
  • High standard protection class 3C2, optional class 3C3

Specifications

Manufacturer

Environmental Conditions

    Enclosures

    • IP20 Chassis
    • IP00 Chassis
    • IP21
    • IP55
    • IP54
    • IP66

    Installation Location

    • For use at altitudes of 1000 m or Less without derating

    Storage Temperature

    • -25° to 65° C

    Ambient Temperature

    • -10° to +50° C for above 45° C, there will be derating: please consult GE

    Ambient Humidity

    • 5 to 95 % Relative Humidity, Non-Condensing

    Vibration

    • 1.0 G

    Cooling Method

    • Fan Cooled all ratings. Fan Control auto, 50 % level, 75 % level, 100 % level Adjustable

    Standards

      Approvals & Certifications

      • CE
      • UL
      • cUL
      • C-Tick
      • Suitable for use on a Circuit capable of delivering not more than 100,000 RMS symmetrical amperes for 230 V and 400 V.

      Input Power Supply

        Rated Input AC Voltage

        • 200-240 Vac, 3-Phase, 50/60 Hz, ± 10 % V
        • 380-480 Vac, 3-Phase, 50/60 Hz, ± 10 % V
        • 525-690 Vac, 3-Phase, 50/60 Hz, ± 10 % V

        Maximum Voltage Imbalance

        • 3 % of rated Supply Voltage

        True Power Factor

        • > 0.9 at Rated Load

        Displacement Power Factor

        • > 0.98

        Switching on Input Power Supply

        • Maximum twice/minute up to 7.5 kW
        • Maximum once/minute above 7.5 kW

        Environment According to EN60664-1

        • Overvoltage Category III/Pollution Degree 2

        Output

          Rated Output Voltage

          • 0 to 100 % of Supply Voltage

          Output Frequency

          • 0 to 590 Hz

          Switching on Output

          • Unlimited

          Acceleration / Deceleration Time

          • 0.01-3600 seconds

          Overload Current Rating

          • Sinusoidal PWM Control (V/Hz, Avd. vector Control, Sensorless vector, and fl ux vector with motor feedback)

          Control

            Starting Torque

            • 110 % Starting torque for 1 minute (Variable torque)
            • 160 % Starting torque for 1 minute (Constant torque)

            Carrier Frequency (Motor Noise, KHz)

            • 1.5
            • 2
            • 2.5
            • 3
            • 3.5
            • 4
            • 5
            • 6
            • 7
            • 8
            • 10
            • 12
            • 14
            • 1
            • 16

            Torque Boost

            • Selectable by up to 5 individual V/Hz settings in V/Hz Mode or by 0 - 300 % setting of torque boost Parameter in Adv. vector mode

            Acceleration / Deceleration Time

            • 0.01-3600 seconds (4 acceleration and deceleration times are selectable via digital inputs. Acceleration and deceleration patterns can be selected from linear or deceleration patterns can be selected from linear or S-Curve)

            Data Protection

            • Passw Protection for quick menu or main menu, 0-9999.

            Pattern Operation

            • Settings via built-in logic Controller sequencer

            Jump Frequency Control

            • 4 jump (or skip) frequencies via Parameter set to avoid mechanical vibration

            Slip Compensation

            • Maintains motor at constant speed with load fluctuations

            Torque Limit Control

            • Output torque can be controlled within a Range of 0.0 to 160 % (0.1 and steps)

            Preset Speeds

            • 8 Programmable preset speeds selectable by 3 digital inputs

            Trim Reference Setting

            • Available for speed reference offset via potentiometer, Voltage Input, or Current Input

            DC Injection Braking

            • Starting frequency: 0.0-590 Hz
            • Braking Time: 0.0-60.0 seconds
            • Braking level: 0-100 % of rated Current

            Jogging Operation

            • Operation via on Key or Digital Input (Forward or Reverse)

            Auto-Restart After Power Failure

            • Restarts the drive without stopping after instantaneous Power failure

            Energy Savings

            • Controls output voltage to minimize motor loss during constant speed operation

            Start Mode Function

            • This functionality smoothly catches a Spinning motor

            Logic Controller (LC)

              Logic Controller Events

              • Up to 37 Types of Programmable events

              Comparators

              • Array of 6 comparators

              Timers

              • Array of 8 timers, Adjustable from 0.0 to 3600 sec

              Logic Rules

              • Array of 6 boolean logic rules

              Logic Controller States

              • Array of 20 logic Controller action States

              Process Controller (PID)

                Feedback Select

                • Resolver Option Module
                • Encoder Option Module
                • Motor Feedback
                • No Function
                • Separate Encoder

                Anti Windup

                • Enabled
                • Disabled

                Start Speed

                • 0.0-200 Hz

                Proportional Gain

                • 0.00-10.00

                Integral Time

                • 0.1 - 10000.0 millisecond

                Differential Time

                • 0.0 - 10 s

                Differential Gain

                • 1.0-50.00

                Feed Forward Factor

                • 0 to 500 %

                On Reference Bandwidth

                • 0 to 200 %

                Operation

                  Operation Method

                  • USB Port for Programming drive with optional PC Software
                  • Built-In RS-485 Modbud
                  • Jog Timer Operation: Stop after predetermined time frame
                  • Auto Digital Input: Proframmable for Start/stop, forward/reverse
                  • Keypad Operation: Hand Off

                  Frequency Reference Signal

                  • 0/4-20 mA Analog Input
                  • 0-10 Vdc Analog Input
                  • Speed Potentiometer: 0 to +10 Vdc, 10 to 0 Vdc
                  • Left or right arrow Buttons on keypad in manual mode

                  References

                  • frequency Input #1 or #2, network, or potentiometer
                  • Up to 3 Input references can be selected from analog Input #1 or #2

                  Input Signals

                  • 2x analog Inputs -10 to +10 V scalable or 0/4-20 mA scalable
                  • 2x pulse Inputs rated to 110 kHz or 1x pulse Input and 1 - encoder Input 24 Vdc rated to 4096 PPR
                  • 1x safe stop Digital Input suitable for category 3 installations to meet EN-954-1
                  • 6x Digital Inputs, 24 Vdc PNP or NPN

                  Output Signals

                  • 1x analog output 0/4-20 mA
                  • 2x Digital Outputs 24 Vdc (Digital outputs are used in place of 2 of the digital inputs)
                  • 2x form C Relays rated to 2A at 230 Vac

                  Keypad

                    Protective Functions

                    • DC Link Voltage High
                    • Brake Check
                    • Brake Chopper Short Circuited
                    • Brake Resistor Short Circuited
                    • Control Word Timeout
                    • Short Circuit
                    • DC Link Voltage Low
                    • Ground Fault
                    • Torque Limit
                    • Motor Thermistor Overtemperature
                    • Motor Overtemperature
                    • Drive Overload
                    • DC Undervoltage
                    • DC Overvoltage
                    • Overcurrent
                    • Internal Fan Fault
                    • External Fan Fault
                    • Power Board Overtemperature
                    • Serial Comms Bus Fault
                    • Auto Tuning Fault
                    • Soft Charge Fault
                    • No Motor
                    • Keypad Error
                    • Drive Initialzied to Defualt Value
                    • Mechanical Brake Low
                    • Current Limit
                    • Auto Tune Low Inom - Motor Current is Too Low
                    • Auto Tune Check - Wrong Motor Parameters
                    • Control Voltage Fault
                    • Internal Fault
                    • Missing W Phase
                    • Missing V Phase
                    • Missing U Phase
                    • Line Phase Loss
                    • Hardware Mismatch
                    • Speed Limit

                    Keypad Features

                    • LCd Display with 6 Alpha-numberic Lines
                    • LED Amber (Active Menu Keys)
                    • LED Red (Alarm)
                    • LED Yellow (Warning)
                    • LED Green (ON)
                    • IP65 Rating when Remote Mounted on Enclosure
                    • Copycat Feature
                    • Remote Mount Option
                    • Hot Pluggable
                    • Multi-language Support

                    Password

                    • 2 Level Password Protection

                    Alternate Motor Parameters

                    • Up to 4 separate complete Parameter set-Ups are available

                    Graphical Trending

                    • Trend speed, Power, frequency or any value Programmed in Status display

                    RS-485 Modbus RTU Serial Communications

                      Physical Level

                      • EIA/RS-485

                      Transmission Distance

                      • 500 m

                      Node Address

                      • 32

                      Transmission Speed (bits/s)

                      • 115200
                      • 38400
                      • 19200
                      • 9600
                      • 4800
                      • 2400

                      Transmission Mode

                      • Half Duplex

                      Transmission Protocol

                      • Modbus RTU

                      Character Code

                      • Binary

                      Character Length

                      • 8-bits

                      Error Check

                      • CRC

                      Mounting Clearance

                      • All AF-650 GP drives can be Mounted side-by-side without Spacing
                      • For all drives rated 75 kW or below Allow 100 mm free Space above and below
                      • For all drives rated 90 kW and above Allow 225 mm free Space above and below

                      • Conveyors
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                      • Agitators
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                      • Machine Tool
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                      • Woodworking Machines

                      Documentation

                      Catalogue

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